In collaboration with Darren King of Bagpress, Chilfen Joinery now provides an expanded range of innovative and quality joinery solutions to various sectors. We are announcing today that we have added a curved vacuum laminating and veneering service to our solutions. This state-of-the-art technique enables us to provide high-quality commercial joinery that can cater to personalised requirements in both high-end residential and large-scale commercial projects.
What Are Curved Vacuum Laminations?
Vacuum lamination is the process of bending and shaping wood laminates, mainly thin plywood, MDF or constructional veneers, in a vacuum press utilising atmospheric pressure, to create intricate, curved shapes that would otherwise be difficult, time consuming, and therefore expensive to manufacture by other means.
Chilfen Joinery is now capable of producing custom curved panels and components swiftly, and cost-effectively, by leveraging innovative laminating technologies by partnering with Bagpress, a market leader in curved vacuum laminating, thus gaining accessing to well over 20 years of specialist manufacturing experience. These technologies include large-format vacuum presses and 4-axis CNC hot wire cutting of polystyrene press formers.
Redefining the Cost of Curves—Precision Meets Affordability
Our method combines the accuracy of CNC technology and the adaptability of vacuum pressing to produce complex curved panels, including conical shapes, that were challenging, expensive or even impossible to produce through traditional means. This technique has the benefit of being, not only faster than conventional methods, but also more affordable, perfect for bespoke and lower-volume joinery projects as well as larger production runs.
Why Use Chilfen Joinery for Curved Vacuum Laminations?
Affordable Innovation: Conventional methods of forming shaped components such as hydraulic pressing, or through using two part male /female formers, involve costly tooling and set up charges and the processes have significant limitations on the size of component that can be produced. Our methods provide a very high degree of accuracy while saving you money through the use of much lower cost polystyrene tooling.
Unparalleled Flexibility: This production process is incredibly flexible and can be used to press components as small as a salad server to panels measuring 1.3m x 3.1m and beyond. The 4-axis hotwire cutter used to make our forms and also easily cuts complex forms such as cones, and regular or irregular wave forms. The freedom of design that is afforded by the possibilities of this process is especially beneficial for architects, designers, and contractors who need adaptable and personalised solutions to match specific designs based on imagination and artistic flare rather than the limitations of traditional manufacturing processes.
Quick Turnaround: Time is crucial, whether during the design or production stages. Through our rapid CNC mould making capabilities, we can quickly produce sample sections or components to enable designers to make early decisions relating to material choice and geometries avoiding later delays and setbacks during implementation. This instant turnaround allows you to finalise designs faster, ensuring projects stay on track by eliminating possible issues early in the design process.
Benefits of Using Curved Laminations
- Attractive Design: Curved shapes have a distinct visual appeal that may transform any room. From welcome desks to wall panelling, our solution allows you to create elegant, flowing designs that enhance the appearance of a space and which can also add to acoustic performance.
- Durability: Our panels and components are not just built to look good; they are designed to last, using the best materials and techniques available. We pride ourselves on supplying functional and long-lasting pieces of customised joinery.
- Design Integration: We endeavour to create a design that integrates seamlessly into the intended space. Whether it’s a commercial joinery piece for an office fit-out or a piece of residential joinery for a custom home build, we ensure a perfect match that will complement the design holistically.
Applications Across Sectors
Our curved laminations service is versatile and can be employed across many sectors:
High-end Residential Projects: From staircases to feature walls, the use of curved wood panels will add an elegant and luxurious finishing touch to every home.
Commercial Spaces: In retail and office spaces, hospitality and entertainment venues, curved forms can create a dynamic and welcoming environment. When considering reception desks, column casings, shelving, counters, and custom-made furniture, the possibilities for incorporating curved elements in unique and functional designs are endless.
Education and Institutional Projects: Our refined, curved laminations can be tailored to suit various educational projects, including libraries, auditoria and activity areas.
Sustainability is Vital
As a sustainable construction company, Chilfen Joinery takes a lead role in adopting environmentally friendly approaches. Our curved laminations use sustainable processes that minimise energy and materials. Our clients can be assured of achieving their environmental goals without having to compromise design or quality.
Your Next Step: Get in Touch
Whether you require bespoke joinery for commercial and residential projects with a need for design and project management services, Chilfen Joinery offers a comprehensive package. Our curved laminations provide a value-engineered solution that is cost-effective, efficient, and adheres to the high-quality standards expected from a leading joinery supplier.
For further information on how our curved laminations service can benefit your next project, please contact us.
Chilfen Joinery—Your Trusted Partner for Project Success.
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